DFQ地面翻转切割机

     DFQ系列新型翻转切割机是近几年在保留原地面翻转切割机的切割原理及某些长处的基础上,在消化吸收国外先进技术的同时,联系实际,研制出的新型机。
     该机机架采用立柱直接支撑纵梁,水平切割车为内挂式结构,简化了切割机的整体结构;横切升降机为新型跨域式结构;水平、垂直切割均采用齿轮、齿条传动和轮、轨导向,提高了切割机整体稳定性和坯体的切割精度;采用机电控制技术,解决了往返行程不等的“位移补偿”。以上技术均为国内加气混凝土行业首创。同时,采用了单油缸翻转和钢板焊接结构,解决了翻转同步性并提高了翻转架的刚度。切割机精度达到现行国家标准优等品的要求,切割机的主要性能达到国内同类产品的领先水平。
我公司切割机的优点:
    (1)结构紧凑,操作简单,设备运行安全可靠,故障率低,维修方便。
    (2)胚体在切割台上,水平、垂直切割一次完成。
    (3)砌块实现六面切割,制品尺寸精度高。
    (4)可以满足于不同等级的砌块要求,可满足板材生产要求。
    (5)砌块在蒸压养护过程中不发生粘连。
    (6)废料可全部回收,不产生浪费和二次污染。
    (7)操作系统集中控制,可进行手动和自动操作。
    (8)液压,机械系统实现自动限位和互锁,可防止操作不当引起的设备事故。
    (9)水平切割采用了齿条传动,燕尾定位技术,使水平行走更稳定,水平切割更精确。
    (10)机架采用立柱直接支撑纵梁,水平切割车为内挂式结构。既减少了切割机总体宽度,降低了机架高度,又简化了整体结构。
    (11)横切升降机构设计为新型跨越式结构。链条传动光杠定位,攻克了水平切割运动与垂直切割运动相干涉的难题,不仅使切割机高度整体下降,还明显提高了垂直切割精度和切割机的整体稳定性,杜绝了制品的“双眼皮”。
     (12)垂直切割钢丝采用无级变速双向拉锯式前后错位摆动,既解决了崩边问题又解决了坯体在切割机上晃动的问题。
     (13)水平切割增加了刮刀,切割出来的制品外观更整齐。
     (14)用机电一体的办法解决“位移补偿”。实现底面边料切割厚度可调,真正做到“六面扒皮”。
     (15)采用一只油缸翻转和箱式钢板焊接结构,解决翻转同步性和提高翻转架的刚度。
     (16)采用单油缸推进和同步齿轮定位的方式,彻底解决大小车移动的同步问题,提高成品率。
      DFQ ground turning cutting machine
      DFQ cutting machine series is a new turn in recent years, turning the ground to retain the original cutting principles and cutting some advantages, based on the digestion and absorption of foreign advanced technology, practice, developed a new type of machine.
Column directly support the use of the machine frame rails, cut the level of cars within the hanging structure, simplifying the overall structure of the cutting machine; cross-lift for the new cross-domain structure; horizontal and vertical are used gear cutting, gear and rack wheel, track guide and improve the overall stability of the cutting machine and adobe cutting precision; electromechanical control technology, to solve the round trip, ranging from "the displacement compensation." These technologies are the industry's first domestic aerated concrete. At the same time, using a single cylinder flip and steel welded structure, to solve the synchronization and improved flip flip frame stiffness. Precision cutting machine Excellence existing national standards requirements, cutting the main performance to advanced level of similar products.
      Our cutting advantages:
     (1) compact, simple, safe and reliable equipment operation, low failure rate, easy maintenance.
     (2) embryo at the cutting table, horizontal, vertical cutting in one step.
     (3) blocks to achieve six-side cutting, product size and high accuracy.
     (4) meet the requirements at different levels of blocks, plates meet production requirements.
     (5) block in the autoclave curing process of adhesion does not occur.
     (6) all waste can be recycled, does not produce secondary waste and pollution.
     (7) centralized control of the operating system, can be manual and automatic operation.
     (8) hydraulic, mechanical systems automatically limit and interlock to prevent accidents caused by improper operation of equipment.
     (9) cut with a horizontal rack gear, dovetail positioning technology, to make walking a more stable level, the level of cutting more accurate.
    (10) column directly support the use of rack rails, cutting the level of cars within the hanging structure. Only reduces the overall width of the cutting machine, reducing the rack height, but also simplifies the overall structure
     (11) cross-section across the lifting mechanism design for the new structure. Chain of transmission of light bar positioning, overcome the horizontal and vertical cutting motion of cutting movement interference problems, not only cutting the height of the overall decline, but also significantly improve the accuracy of the vertical cutting and cutting machine's overall stability, to eliminate the products of the "double-fold . "
      (12) using variable speed two-way vertical cutting wire around the dislocation seesaw swing, only chipping to solve the problem and solve the green body shaking in the cutting machine problems.
      (13) increased the level of cutting blade, cutting out the products look more tidy.
      (14) with the mechatronic approach to solve the "displacement compensation." The thickness of the bottom cutting edge material to achieve adjustable, really "six-sided strips."
      (15) using a flip and box-type steel cylinder welded to address the flip flip frame synchronization and to improve the stiffness.
      (16) single-cylinder push and synchronization gear positioning means, solve the problem of the size of vehicles moving simultaneously to improve the yield
规格与性能参数表     Specifications and Performance Parameters
序号
No.
规格
Specification
切割净坯体
Cutting the net adobe
切割周期(约)
Cutting cycle (about)
 
切割能力(m ³年)
Cutting Capacity
(m³ / year)
切割精度(mm)Cutting accuracy(mm)
总功率(kw)Totalpower
(kw)
外形尺寸(mm)Dimensions
(mm)
 
1
4M
4000×1200×600
5分钟/模
5 minutes /
module
15万以上
More than 150,000
六面切割﹤±2
Cuttinghexahedral <± 2
27.5
13600×3750×3500
2
4.2M
4200×1200×600
5分钟/模
5 minutes / module
15万以上
More than 150,000
六面切割﹤±2
Cutting hexahedral <± 2
27.5
13600×3750×3500
3
4.8M
4800×1200×600
5分钟/模
5 minutes / module
20万以上
More than 200,000
六面切割﹤±2
Cutting hexahedral <± 2
27.5
14700×3750×3500
4
4.8M
4800×1500×600
5分钟/模
5 minutes / module
25万以上
More than 250,000
六面切割﹤±2
Cutting hexahedral <± 2
30
14700×4150×4000
5
6M
6000×1500×600
5分钟/模
5 minutes / module
30万以上
More than 300,000
 
六面切割﹤±2
Cutting hexahedral <± 2
32
16000×4150×4000